This japanese sibling to the contemporary us market 4runner had a number of features and options unavailable on their american counterparts, most notably the 2. Jezv6hilux instructions and pictures to convert your early model surf over from fulltime hubs to freewheeling hubs, saving fuel and wear and tear on your cv boots. Buy used or brand new auto parts directly form japan. Toyota hilux bundera 4runner surf engine conversion using the holden commodore 3. You dont need tacoma spindles, you can use yours from the runner. With the off road solutions manual hub conversion kit, late model tacomas, 4runners, and tundras with the automatic differential disconnect add four wheel drive system can safely be lifted higher. No resposiblilty will be taken for problems arising due tomaintenance andor modifictions trialed from this tech site. The swaps pretty simple though, biggest thing in your case will be. Click image to enlarge, spacer and stud kit required when replacing electric hubs with manual hubs. My friend has a 93 4runner and is looking to swith out his auto hubs to manual. We are your one stop shop for all your toyota pickup needs. Hilux 86 on, surf, 4 runner, avm free wheeling hubs 26 spline 1 pair model number. It seem when testing with multimeter that both wires to parking lights are earthed. We thank all our members who contributed to these section.
An aftermarket kit put together by milner off roadkit comprising. I have seen multiple how to articles on this topic and not one did the job from start to finish on their own. Hey all, so just convered a 95 rn85 hilux to a v6 from a commodore. Disclaimer all information in here is to be taken only as a guide. Put these hubs on a 1994 toyota 4runner with the add hubs.
Toyota 4x4 hilux pickup truck 4runner steering parts. Toyota hilux bundera 4runner surf engine conversion. Toyota service manuals toyota engine repair manual toyota caldina service manual repair manual for toyota 4runner. I have a toyota hilux surf 3 liter 1993 when i put it in 4wd it pulls to the right it drives all 4 wheels but the front answered by a verified toyota mechanic.
Choose low range off road for all your 19791995 toyota hilux pickup truck and 4runner steering needs. In this article you will discover the most up to date information of which lubricant type, grades, capacities and service schedules for all areas as well as. Remove bearing, hub and fork from transmission a remove the retaining clip pull off the bearing. Shifting procedure lever type vehicles with manual transmission 51. Replace your troublesome toyota factory auto hubs with genuine aisin manual locking hubs. I know downey used to and i was gonna buy theirs but they went under before i had a chance to get my hands on it. All went fine, engine is running and laying plenty of rubber but i cant get the tail lights, parking lights, brake lights or dash illumination to work. The 10,000 character limit wouldnt let me post my thread here detailing my 2lte to 2ltii electronic to mechanical conversion in my 91 surf. Toyota hilux surf 1996, mod overview and demo run 3rd gen. Download free toyota hilux surf 4runner 19952002 repair manual. I also resealed my injection pump, and detail the difficult steps of that. Many with solid drive flanges were replaced with warn hubs at the dealer level before being sold.
You have to get a very expensive conversion kit to do it. It wasnt long before i found a 1991 hilux surf with a manual r150 gearbox and a blown 2. Choose a model year to begin narrowing down the correct tire size. Hilux manual 19851994 toyota pickup and 4runner gasoline fsm 22re which is for the same vehicle as our local 2. Hi, just started a conversion on my 91 ln hilux surf. Fits toyota hilux surf kdn215 front wheel hub bearing kit. Ive done a bit of research and everything i come up with just another company that has gone under in the last year or so. Yeah its still available hilux surf with fresh lexus v8 and transmission conversion done by venom cobras who are considered the best in the country engine fully rebuilt hilux surf find out the correct alloy wheel fitment, pcd, offset and such specs as bolt pattern, thread sizethd, center borecb for all model years of toyota hilux surf. This vehicle originally had a 22re engine 4 cyl gas powered and was converted to a toyota 2lte turbo diesel engine. View online or download toyota hilux surf 1993 owners manual. View and download toyota hilux surf 4wd manual online. Hilux surf free wheel hub locking set for ifs fe 1 pair.
The hard part for me is over and my knuckle assemblies are ready for. Hilux v6 conversion wiring headaches toymods car club. Toyota hilux surf 2003 find out the correct alloy wheel fitment, pcd, offset and such specs as bolt pattern, thread sizethd, center borecb for toyota hilux surf 2003. To start viewing messages, select the forum that you want to visit from the selection below. If you couldnt order your specific truck4runner with manual hubs, you could change to manual hubs later. Toyota hilux find out the correct alloy wheel fitment, pcd, offset and such specs as bolt pattern, thread sizethd, center borecb for all model years of toyota hilux.
Look at this chartscroll down for toyota and youll see the differences. Hilux surf ln 19891993 vehicle specifications explore the latest vehicle specifications for the toyota hilux surf ln 19891993 model with the 2. I replaced the original auto locking 4x4 hubs on the f150 flareside with new manual. I also wired manual glow plug control, and an intake preheater that i touch on. It is completely standard other than an lpg dual fuel conversion. He divided it in different chapters in order to make it easy to download. Aisin 26 spline free wheeling hub for the hilux pickup mk4, mk5 and hilux surfs models with independent front suspension ifs.
Toyota hilux toyota hilux was first manufactured in around 1968. Designed in the oem styling, these are an excellent upgrade to your offroad vehicle. Download free toyota hilux surf 4runner 19952002 repair. These can be retrofitted to us models with some modifications. Designed to suit the marks 4wd part time conversion kit only. Apr 24, 2017 please read this and the comment we pinned for helpful information in this video, we show you how to service toyota manual hub knuckles bearings and seals replacement and install them on. I m still unclear as to if my 1988 landcruiser manual aisin hubs would work. Import toyota hilux surf straight from used cars dealer in japan without intermediaries. Toyota surf4runner 1986 to 1996 free wheeling hubs. I know that the earlymid 90s auto surfs transfer case bolts directly up to the 1uz auto with minimal modifications does anyone know if my transfer case would be the same as the surf, or are auto and manual transfer cases different.
Steel base manual locking hubs for the chassis surf 4 runner and ifs hilux to 1996. Lokka is a fully automatic differential lock that does not require manual operation. Toyota hilux surf parts boshi fuel filter this is a boshi fuel filter for the toyota hilux surf with the 3. Feb 12, 2019 here is a modification overview video of my gen 3 surf. In the manual, cars toyota 4 runner with injector 4cylinder with the arrangement of cylinders in a row or 6cylinder with vshaped arrangement of cylinders engines with a cylinder. Toyota hilux surf 4runner 19952002repair, maintenance and operation of the vehicle. Mahindra scorpio, sk silver mount and tata safari, xenon manual hubs model number. These are great threads with loads of information and well worth checking out if anyone else is thinking of doing this conversion.
Warn manual hub conversion 2nd gen 4runner yotatech forums. Hey guys im new to the toyota community i was wondering if anyone knew what brand of efi. Also good for those steep hills and car park ramps. Simply replace your tired, damage old hubs or auto hubs with these and have a better. Fuel filters should be replaced annually to prevent clogging and ensure best performance. Low range off road stocks steering parts from trailgear, all pro off road, marlin crawler and. Rancho shocks, damper, rs9000x, rs5000, efs suspension, coil spring, polyurethane bushs, shackle hangers, superwinch, carrolls springs.
If not sold as a whole soon, will break up and wreck it out. This was made as a sort of farewell to the mighty truck which has served me nearly 3. Here is a modification overview video of my gen 3 surf. Not in any rush at all, but just seeing if anyone would be interested in a swap. This was made as a sort of farewell to the mighty truck which has served me nearly 3 years now, as well as an advertising aid to show. I have a toyota hilux surf 3 liter 1993 when i put it in 4wd.
The info here should also be able to be used if you use the toyota aisin manual hubs too. The 2lte came from a half cut toyota surf from japan. Converting toyota hilux from manual to auto south australia. The actual job was done on a 3rd gen 4runner but it would work for 1st gen tacomas and possibly other toyota model suvs and trucks as well. Selling my toyota hilux surf as is where is better see to appreciate original japan bumper original work crag mags tire 85% aisin manual hubs piaa fog lamps cross bars with issues on windows just dont have time for fix txt.
Toyota hilux ls1 v8 engine conversion 4runner surf. This is usually the hub of choice for people converting over to manual hubs because of the price and. View and download toyota hilux surf 1993 owners manual online. Our workshop repair service manual will cover each and every part of the vehicle from bumper to bumper it is official factory repair service manual for 19881997 toyota hilux you will get workshop repair service manual right away in. There is a pneumatic device called an quot actuator quot attached to the front differential that. Go to your local auto parts store and order rebuilds for a non add tacoma and when they come in swap ur old ones as a core. Toyota hilux 1994 owners manual pdf car repair manuals.
The downside is if you want free wheel hubs then it gets complicated. Gx460 gx470 stout hilux minitruck tacoma surf 4runner tundra other vehicles. Does anyone know what year mini trucks and 4runners to look for in a junk yard for. This kit is designed for the 160mm input shaft r150f, r151f gear boxes. Not just a generic repair information like most of sellers online. Vdj76 78 79 toyota landcruiser auto hub to aisin free wheel hub. Theres noticeably less resistance turning the front wheels after fitting them. I ordered all the parts i needed last week and got around to doing it. Roughtrax have built up an extensive range of front axle components over the years, keeping your toyotas wheels rotating for many more years to come we. With either hub type, you retain shiftonthefly capability. The video shows my technique for dealing with the cone washers that can be quite stubborn sometimes. Jackaroo, trooper 1987 to 1993, rodeo 1991 on, dmax 2005 on avm manual hubs model number.
The kit includes new axle shafts, outer cv joints, hubs, seals, toyota wheel bearings, warn premium lockouts full kit only, grease, boot clamps. Anyone know of any company who produces a manual locking hub conversion kit. Personally id fit manual hubs too, as with the add linked the whole front diff and front prop back up to the tcase will be turning all the time. Aisin original manual free wheeling hub ifs hilux pickup.
With this toyota hilux workshop manual, you can perform every job that could be done by toyota garages and mechanics from. Hub will slide off to reveal bearing nuts, hub studs and locating lug. This kit will replace automatic or fixed flange hubs. The guide provides stepbystep procedures for operation, maintenance and repair of car toyota hilux surf 4runner 19952002 gg. Automatic to manual locking hub conversion youtube. It doesnt have switches, external lines, electric or pneumatic controls of any sort.
Avm toyota hilux all leaf spring toyota prado 70 series toyota landcruiser fj40, bj40 swb toyota landcruiser 60 series toyota landcruiser 7073 series toyota landcruiser 75, 77, 78, 79 series. Toyota hilux surf 2 4td ecu manual 89661 35500 0 results. Truck has manual hubs, and the shifter will not go into 4lh. In japan, it is known as the toyota hilux surf japanese. If this is your first visit, be sure to check out the faq by clicking the link above. Wide varieties, price variations, color variations, mileage variations, year variations. Sorry but i cant leave good feed back, the item was incorrectly described the broken paint and big rust patch on the bonnet wasnt mentioned along with the spongy brakes, the shipping of the unit was apallingly slow, 3 and a half months from time of payment. Toyota hilux an10, an20 200520 factory workshop and repair manual. Shifting procedure leverbutton type vehicles with manual transmission 52.
Once the warn manual hubs are installed, you have the option of completely disengaging the front wheels from the axle shafts. Manual hub conversion toyota 4runner forum largest. Avm4hp manual free wheeling hubs for toyota hilux surf ln 2. Toyota hilux specs of wheel sizes, tires, pcd, offset. It relies on a simple mechanical design which makes use of two distinct sets of forces the ground driven forces acting on a wheel when cornering that force an outside wheel to turn faster and the forces from the. Low range off road stocks high steer kits by the truck load, hydro assist kits, 6 stud knuckles and upgraded stud hardware from arp. You will increase the reliability of your 4wd system many times over by getting rid of the auto hubs, and you will gain the ability to shiftonthefly, assuming youre driving with the manual hubs locked. Eliminating the add system works with either the add hub flanges or manual hubs. Ors manual hub conversion kit products off road solutions. Just to let people know, the freewheeling hubs roughtrax are currently selling these need the cone washers to be refitted. This webpage contains toyota hilux 1994 owners manual pdf used by toyota garages, auto repair shops, toyota dealerships and home mechanics. Hilux 86 on, surf, 4 runner, avm free wheeling hubs 26 spline 1 pair. This is a good opportunity to jackup the front wheel, after loosening wheel nuts, and grease and adjust the bearings but thats another story.
How convert from automatic to manual locking 4x4 hubs. Any information about all grades of toyota hilux surf and other japanese vehicles. He tells me he will get better gas mileage with the cvs not spinning and also says the manual hubs are stronger which i agree with. My cousin is the second owner of this vehicle and since its conversion from gas to diesel engine. Switching form auto hubs to manual on a 93 4runner ih8mud forum. Vehicle i purchased not worth anywhere near the purchase price. This truck has gained a reputation for its exceptional reliability and sturdiness even during heavy use, and in fact it is often referred to as the indestructible truck.